• Blog: Oven Controlled Crystal Oscillator Aging and Shelf Life Explained

    inner-page-bg
    Quantic Wenzel Associates | Blog Oven Controlled Crystal Oscillator Aging Shelf Life Explained Website Banner Graphic

    Oven Controlled Crystal Oscillators (OCXOs) are critical components in RF and microwave applications, providing frequency control and timing reference. However, OCXOs are subject to aging, which can lead to shifts in frequency performance over time. While there are frequency control and timing components, like Micro-Electro-Mechanical Systems (MEMs), that are not subject to aging, OCXOs are the ideal choice for applications requiring frequency precision and ultra-low phase noise. In this blog, we give an overview of OCXO aging, shelf life, and several mitigation strategies. Let’s dive in!

    OCXO Aging

    OCXO aging refers to the gradual change in performance characteristics over time. This is a result of various factors, including component materials, manufacturing processes, and environmental conditions. While modern OCXOs are designed to be highly stable and reliable, they are not immune to the effects of aging.

    Parts per billion per day (PPB per day) is the unit typically used to measure the rate of change in an OCXOs frequency over a 24-hour period. In precision frequency control and timing applications, this metric is very important. For instance, if an OCXO has an aging rate of 1 PPB per day, it implies that its frequency will, on average, change by one part per billion each day. Expressing OCXO aging in PPB per day provides a standardized way to communicate the expected rate of change. This metric helps engineers and designers assess the long-term stability of OCXOs. It also aids in system design and calibration routines, allowing for the necessary adjustments to maintain accuracy over time.

    One contributor to aging is the crystal resonator, a key component. OCXOs utilize a quartz crystal that vibrates at a specific frequency when an electrical voltage is applied. Over time, this crystal can undergo changes in its physical structure, leading to shifts in frequency.

    Quantic Wenzel Associates | Oven Controlled Crystal Oscillator Aging and Shelf Life Explained blog Figure 1
    Pictured: Quartz Crystal Resonators

    The inherent aging characteristics of quartz crystal resonators, and other frequency stability factors such as temperature variations, voltage fluctuations, and environmental conditions, are considered during the OCXO design phase and measures to mitigate the impacts are implemented.

    OCXO Shelf Life

    During storage, OCXOs may be exposed to varying environmental conditions, and even without being actively used, they can undergo changes over time. Manufacturers specify a shelf life for their OCXOs to ensure that customers receive components that meet the required performance standards.

    It is important to note that the shelf life of an OCXO is influenced by factors such storage conditions and the materials used in its construction. Manufacturers conduct extensive testing to determine the optimal storage conditions and the maximum duration that OCXOs can be stored prior to sale.

    Mitigating the Effects of OCXO Aging

    Even though OCXO aging is an inevitable process, designers and engineers can minimize its impact on RF and microwave systems. Some common approaches include:

    1. Quartz Crystal Resonator Selection
      Modern ovenized quartz crystal resonators typically exhibit small, positive frequency drift with time unrelated to external influences. A significant reduction in aging rate occurs after the first few weeks of operation at the operating temperature. Ultimate aging rates below 0.1 PPB per day are achieved by sourcing the highest quality crystals and 1 PPB per day rates are commonplace.
    2. Temperature Compensation
      OCXOs incorporate temperature control circuitry (ovens) to minimize the effects of external temperature variations on crystal resonators.
    3. Regular Calibration
      Periodic calibration of instruments incorporating OCXOs can correct frequency drift caused by aging. OCXOs can also be tuned by adjusting an external tuning voltage. This is particularly important in applications where precise timing is required.
    4. Environmental Controls
      Maintaining stable environmental conditions, including temperature and humidity, can slow down the aging process of OCXOs during both storage and operation.
    5. Advanced Materials
      The use of high-quality materials and advanced manufacturing techniques can contribute to the longevity and stability of OCXOs.
    Quantic Wenzel Associates | Oven Controlled Crystal Oscillator Aging and Shelf Life Explained Blog Figure 2
    Pictured: Various Quantic Wenzel Oscillator Series

    Conclusion

    In summary, understanding OCXO aging and shelf life is important for maintaining the desired performance in radio frequency and microwave systems. While OCXO aging is unavoidable, design choices and careful handling during storage can significantly mitigate its impact. Quantic Wenzel’s OCXOs and quartz crystal resonators are built with high-quality materials, innovative engineering techniques, and rigorous testing that results in very low long-term aging, frequency precision, and ultra-low phase noise performance. Whether your RF and microwave application is aerospace, defense, or commercial, Quantic Wenzel is your trusted frequency control and timing partner.


    Ready to discuss your application with us?

    Connect with us, we’re here to help!